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Reciprocating Compressor 

Mechanical Engineering Technology DEC Capstone Project

In team of 3 students, we designed and manufactured from the ground up a piston compressor pump capable of building a pressure of about 110 psi in a 20 gallon tank. That has been one of the most interesting and challenging project I had to do as it was meant to wrap up all the acquired knowledge in the DEC.

Compressor Performance​

  • Working pressure: 0 to 110 psi

  • Real volumetric flow rate: 1.06 L/s

  • Theoretical volumetric flow rate of 0.93 L/s

  • The pump fills a 20 gallons tank US (15.8 L) at 50 psi (free air) in about 45 seconds

Components​

  • Bearing housing

  • Connecting rod

  • Cylinder

  • Sleeve

  • Piston

  • Crankshaft

  • Cylinder head

  • Crankcase

  • Crankshaft-connecting rod axis

  • Connecting rod-piston axis

Software Used for Design and Manufacturing

CAD and drawings: SolidWorks

CAM: Mastercam

Machined Used for Manufacturing

CNC:

Crankshaft: DMG MORI 4-axis lathe

Cylinder head: Mazak 3-axis mill

Connecting rod: Mazak 3-axis mill

Conventional:

Famot TUM-35 lathe

More information coming soon!

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